Kostopoulos, Alexandros
TUPD021
CERN SCADA systems 2024 large upgrade campaign retrospective
567
This paper presents a recent upgrade campaign of supervisory control systems within CERN's Accelerator and Technologies Sector. The effort covered over 240 WinCC OA SCADA applications across more than 120 servers, spanning core accelerator systems such as Power Converters, the Quench Protection System, and the Power Interlock Controller, along with essential technical infrastructure including Cryogenics, Vacuum, and Gas Control. These systems are crucial for machine protection, performance, and the reliable operation of the accelerator complex. Building on experience from previous upgrade efforts, this campaign introduced important advances in automation and process optimization. For the first time, a fully unattended upgrade workflow was achieved through the use of Ansible. In addition the campaign involved a major operating system migration and the upgrade of several supporting satellite systems. This paper details the improvements made in this iteration, discusses the challenges and compares the current campaign with earlier ones. The analysis highlights the evolution of automation strategies and reflects on both successes and difficulties. The work offers valuable insights for future upgrade initiatives and demonstrates how automation tools can significantly enhance the maturity and reliability of large-scale software maintenance in complex operational environments.
Paper: TUPD021
DOI: reference for this paper: 10.18429/JACoW-ICALEPCS2025-TUPD021
About: Received: 04 Sep 2025 — Revised: 18 Sep 2025 — Accepted: 29 Oct 2025 — Issue date: 25 Nov 2025
WEMG018
HL-LHC Inner Triplet String controls and software architecture
978
The High Luminosity-Large Hadron Collider (HL-LHC) project at CERN aims to increase the integrated luminosity of the Large Hadron Collider (LHC). As an important milestone of the HL-LHC project, the scope of the Inner Triplet (IT) String test facility is to represent the various operation modes and the controls environment to study and validate the collective behaviour of the different systems. As for the HL-LHC, the IT String operation requires a wide-ranging set of control systems and software for magnet powering, magnet protection, cryogenics, insulation vacuum, and the full remote alignment. An overview of the control systems and their interfaces is presented with a particular focus on the software layers essential for the powering and magnet protection tests during the IT String validation program. Ensuring integration of the new HL-LHC device types and their operational readiness requires close collaboration between development teams, equipment owners and the IT String operation team which is validated by dedicated Dry Run tests. These tests aiming to validate the functionalities of new device types within the control and software applications are described in detail, with the goal of achieving a smooth transition to the magnet powering phase. The IT String facility presents a unique opportunity to validate all control and software layers ahead of the HL-LHC hardware commissioning (HWC) within the LHC complex and their operation in the High Luminosity era.
Paper: WEMG018
DOI: reference for this paper: 10.18429/JACoW-ICALEPCS2025-WEMG018
About: Received: 08 Sep 2025 — Revised: 15 Sep 2025 — Accepted: 21 Oct 2025 — Issue date: 25 Nov 2025
WEPD034
HL-LHC Inner Triplet String controls and software architecture
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The High Luminosity-Large Hadron Collider (HL-LHC) project at CERN aims to increase the integrated luminosity of the Large Hadron Collider (LHC). As an important milestone of the HL-LHC project, the scope of the Inner Triplet (IT) String test facility is to represent the various operation modes and the controls environment to study and validate the collective behaviour of the different systems. As for the HL-LHC, the IT String operation requires a wide-ranging set of control systems and software for magnet powering, magnet protection, cryogenics, insulation vacuum, and the full remote alignment. An overview of the control systems and their interfaces is presented with a particular focus on the software layers essential for the powering and magnet protection tests during the IT String validation program. Ensuring integration of the new HL-LHC device types and their operational readiness requires close collaboration between development teams, equipment owners and the IT String operation team which is validated by dedicated Dry Run tests. These tests aiming to validate the functionalities of new device types within the control and software applications are described in detail, with the goal of achieving a smooth transition to the magnet powering phase. The IT String facility presents a unique opportunity to validate all control and software layers ahead of the HL-LHC hardware commissioning (HWC) within the LHC complex and their operation in the High Luminosity era.
DOI: reference for this paper: 10.18429/JACoW-ICALEPCS2025-WEMG018
About: Received: 08 Sep 2025 — Revised: 15 Sep 2025 — Accepted: 21 Oct 2025 — Issue date: 25 Nov 2025