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DOI:10.18429/JACoW-SRF2015-MOPB092
Title Economics of Electropolishing Niobium SRF Cavities in Eco-Friendly Aqueous Electrolytes Without Hydrofluoric Acid
Authors
  • E.J. Taylor, T.D. Hall, M.E. Inman, S.T. Snyder
    Faraday Technology, Inc., Clayton, Ohio, USA
  • D. Holmes
    AES, Medford, New York, USA
  • A.M. Rowe
    Fermilab, Batavia, Illinois, USA
Abstract A major challenge for industrialization of SRF cavity fabrication and processing is developing a supply chain to meet the high production demands of the ILC prior to establishment of a long term market need. Conventional SRF cavity electropolishing is based on hydrofluoric-sulfuric acid mixtures. In comparison, FARADAYIC® Bipolar EP applies pulse reverse electrolysis in dilute sulfuric acid-water solutions without hydrofluoric acid and offers substantial savings in operating and capital costs. Based on a preliminary economic analysis of the cavity processing requirements associated with the ILC, we project the cost of FARADAYIC® Bipolar EP to be about 27% that of the Baseline EP. In terms of tangible cost savings, the cost per cavity for the FARADAYIC® Bipolar EP and Baseline EP are \1,293 and \4,828, respectively. The “eco-friendly” intangible cost savings are generally accepted although the cost savings in terms of material degradation and maintenance are difficult to quantify at this time. Continued development and validation of FARADAYIC® Bipolar EP on nine cell cavities will contribute greatly to the industrialization of SRF accelerator technology.
Footnotes & References Work supported by DOE Grant Nos. DE-SC0011235 and DE-SC0011342 and DOE Purchase Order No. 594128.
Paper download MOPB092.PDF [0.669 MB / 5 pages]
Conference SRF2015, Whistler, BC, Canada
Series International Conference on RF Superconductivity (17th)
Proceedings Link to full SRF2015 Proccedings
Session Poster Session
Date 14-Sep-15   14:20–17:30
Main Classification SRF Technology - Processing
Keywords cavity, SRF, niobium, accelerating-gradient, cathode
Publisher JACoW, Geneva, Switzerland
Editors Robert E. Laxdal (TRIUMF, Vancouver, BC, Canada); Jana Thomson (TRIUMF, Vancouver, BC, Canada); Volker RW Schaa (GSI, Darmstadt, Germany)
ISBN 978-3-95450-178-6
Published December 2015
Copyright
Copyright © 2015 by JACoW, Geneva, Switzerland     CC-BY Creative Commons License
cc Creative Commons Attribution 3.0